1. Technical Specifications
1.1. Dimensions and Capacity
External Dimensions: Customizable based on production requirements.
Loading Capacity: 1000 kg to 15,000 kg of aluminum per batch.
1.2. Construction Materials
Furnace Shell: High-grade steel with corrosion-resistant coating.
Insulation: Multi-layered ceramic fiber insulation for optimal heat retention.
Refractory Lining: High-alumina refractory bricks rated for temperatures up to 1,200C.
1.3. Heating System
Type: Gas-fired.
Burners: High-efficiency, low NOx burners for gas-fired models.
Power Output: Depending on furnace size.
1.4. Temperature Control
Max Operating Temperature: 1,100C.
Temperature Uniformity: ï5C throughout the furnace chamber.
Control System: PLC-based control with touchscreen interface, real-time monitoring, and data logging.
1.5. Emission Control
Dust Filtration: High-efficiency particulate air (HEPA) filters.
Gas Scrubbers: Installed to remove harmful emissions.
Compliance: Meets EU and US environmental regulations.
1.6. Operational Features
Loading Mechanism: Hydraulic or mechanical loaders.
Tilting System: Motorized tilting for easy discharge of molten aluminum.
Cooling System: Water-cooled or air-cooled options available.
Safety Features: Emergency shutdown, over-temperature protection, and gas leak detectors.
1.7. Energy Efficiency
Heat Recovery System: Integrated system to capture and reuse waste heat.
Insulation: High-performance insulation materials to minimize heat loss.
1.8. Maintenance and Durability
Maintenance Access: Easy access panels for routine maintenance and inspection.
Durability: Designed for continuous operation with minimal downtime.
2. Additional Options
Automation: Fully automated systems for loading, melting, and pouring.
Customization: Customizable dimensions and capacities to fit specific production needs.
Remote Monitoring: Options for remote monitoring and control via IoT connectivity.
3. Applications
Primary Use: Recycling of aluminum from scrap and dross.
Secondary Use: Melting and refining of non-ferrous metals.
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